Intercept® ULTRA Conversion

Intercept® GEN 2 Tinplate
ULTRA Conversion Overview

Available Downloads:

Roll Former

Feeder Press

Includes:

Rolls: Special roll tooling is used to form the ULTRA material
Hardened Encoder Bracket: Prevents
grooving by the ULTRA material passing through
Drive System Rebuild: All sprockets and chains are replaced. Stands, bearings and rails are inspected to ensure proper operation
Corner Crimper Added at End of Roll Former:
This applies a slight dimple to each corner web resulting in a positive inward fold of the corner
Old Roll Former: Shipped

Includes:

Pneumatics: Retain existing cylinders and add dual-zone pre-charge control allowing pre-charge pressure in the corner and leading tab punch cylinders to be controlled independently
Die Tooling: Custom engineered corner, tab, and muntin tooling replaces the standard parts to ensure long life of the hole tooling
Gas Hole Tooling: Carbide punch and matrix bushings ensure long life of the hole tooling
Roller Gibs: These assemblies have precision gapped rollers between which the punched strip passes. These rollers flatten the strip after the corner and leading tabs to decrease strip jams
Hardened Feed Rolls: Hardened tool steel strip feeder rolls are installed which avoid roll grooving by ULTRA material
Old Feeder Press: Shipped back to GED as core replacement

Additional On-Site Retrofit Applications:

Cutoff Press - On-Site Retrofit

Die Tooling: Hardened tooling replaces the standard parts to facilitate proper cutting and forming of the ULTRA material

Extruder - On-Site Retrofit

Hardened Spacer Hold-Downs: Hardened tool steel hold-downs are fitted to the Extruder heads to avoid grooving by ULTRA material
Roller Infeed Guides: Replace the side guides to prevent premature wear of the Spacer guides

i-3 Intercept® ULTRA Conversion Overview

Available Downloads:

Roll Former

Feeder Press

Includes:

Rolls: Special roll tooling is used to form the ULTRA material
Hardened Encoder Bracket: Prevents
grooving by the ULTRA material passing through
Drive System Rebuild: All sprockets and chains are replaced. Stands, bearings and rails are inspected to ensure proper operation
Corner Crimper Added at End of Roll Former:
This applies a slight dimple to each corner web resulting in a positive inward fold of the corner

Includes:

Pneumatics: Retain existing cylinders and add dual-zone pre-charge control allowing pre-charge pressure in the corner and leading tab punch cylinders to be controlled independently
Die Tooling: Custom engineered corner, tab, and muntin tooling replaces the standard parts to ensure long life of the hole tooling
Gas Hole Tooling: Carbide punch and matrix bushings ensure long life of the hole tooling
Roller Gibs: These assemblies have precision gapped rollers between which the punched strip passes. These rollers flatten the strip after the corner and leading tabs to decrease strip jams
Hardened Feed Rolls: Hardened tool steel strip feeder rolls are installed which avoid roll grooving by ULTRA material

Additional On-Site Retrofit Applications:

Cutoff Press - On-Site Retrofit

Die Tooling: Hardened tooling replaces the standard parts to facilitate proper cutting and forming of the ULTRA material

Extruder - On-Site Retrofit

Hardened Spacer Hold-Downs: Hardened tool steel hold-downs are fitted to the Extruder heads to avoid grooving by ULTRA material
Roller Infeed Guides: Replace the side guides to prevent premature wear of the Spacer guides